Search for: All records

Abstract Light-weight, high-strength, aluminum (Al) alloys have widespread industrial applications. However, most commercially available high-strength Al alloys, like AA 7075, are not suitable for additive manufacturing due to their high susceptibility to solidification cracking. In this work, a custom Al alloy Al₉₂Ti₂Fe₂Co₂Ni₂is fabricated by selective laser melting. Heterogeneous nanoscale medium-entropy intermetallic lamella form in the as-printed Al alloy. Macroscale compression tests reveal a combination of high strength, over 700 MPa, and prominent plastic deformability. Micropillar compression tests display significant back stress in all regions, and certain regions have flow stresses exceeding 900 MPa. Post-deformation analyses reveal that, in addition to abundant dislocation activities in Al matrix, complex dislocation structures and stacking faults form in monoclinic Al₉Co₂type brittle intermetallics. This study shows that proper introduction of heterogeneous microstructures and nanoscale medium entropy intermetallics offer an alternative solution to the design of ultrastrong, deformable Al alloys via additive manufacturing. 

Nonaqueous dispersions of graphene nanoplatelets (GrNPs) can be used to prepare thin films and coatings free of surfactants, but typically involve polar organic solvents with high boiling points and low exposure limits. Here we describe the mechanochemical exfoliation and dispersion of GrNPs in volatile aprotic solvents such as ethyl acetate (EtOAc) and acetone, which rank favorably in green solvent selection guides. GrNPs in powder form were exfoliated with solvent on a horizontal ball mill for 48 hours then sonicated at moderate power, to produce suspensions in excess of 300 µg/mL with minimum loss of dispersion stability over 7 weeks at room temperature. Atomic force microscopy (AFM) of individual particles indicate a median thickness and lateral width of 8‒10 layers and 180 nm, respectively. GrNP films can be deposited by conventional airbrush equipment with a dry time of seconds and applied as layers and coatings that enhance the reproducibility and performance of electronic devices. We demonstrate the utility of spray-coated GrNPs as contact layers for low-cost electrochemical sensing with improvements in intrabatch reproducibility, and as conformal coatings on metal heat sinks with enhanced rates of heat dissipation. 

Colloidal Ag particles decorated with Fe 3 O 4 islands can be electrochemically or photochemically activated as inverse catalysts for C(sp 2 )–H heteroarylation. The silver–iron oxide (SIO) particles are reduced into redox-active forms by cathodic charging at mild potentials or by short-term light exposure, and can be reused multiple times by magnetic cycling without further activation. A negative shift in the reduction peak is attributed to an overpotential produced by surface Fe 3 O 4 which separates residual Ag ions or clusters from bulk silver. The catalytic efficiency of SIO is maintained even with acid degradation, which can be countered simply by adding water to the reaction medium. 

Heterogenous deformation enables exceptional plasticity in a strong and ductile gradient nanostructured steel.